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Solderability

Surface Finishes

Bare copper oxidises within hours, so every board leaves the plant with something on top of it. Which something depends on three things: the finest pitch on the board, how many times it will be soldered, and how long it will sit on a shelf first.

At a glance
ENIG Ni 3 – 5 / Au 0.025 – 0.075 µm
Immersion tin 0.8 – 1.2 µm
Immersion silver 0.15 – 0.5 µm
OSP 0.2 – 0.5 µm
Shelf life 6 – 12 months

ENIG — electroless nickel, immersion gold — is the default for anything fine-pitch. The gold is thin and dissolves into the solder; the nickel underneath is what actually gets wetted. It is flat, it stores for a year, and it survives multiple reflow cycles, which is why it dominates.

Everything else is a trade. HASL is cheap and robust but leaves an uneven surface that bridges below 0.5 mm pitch. Immersion tin is flat and cheap but has a shorter shelf life and one usable reflow cycle before the intermetallic consumes it. OSP is the cheapest and flattest of all, and the least tolerant of storage and handling. Immersion silver sits between ENIG and tin, with excellent RF behaviour and a sensitivity to sulphur-bearing environments.

What it delivers

[ Overview ]
01

ENIG for fine pitch

Flat, storable, multi-cycle capable. Above roughly 0.5 mm pitch other finishes compete; below it, ENIG is effectively the answer.

02

Shelf life is a real constraint

OSP degrades in months, immersion tin in six, ENIG in twelve. If boards will be stocked, the finish decision is a logistics decision.

03

Selective finishes possible

Hard gold on edge contacts with ENIG everywhere else is routine. You pay for the expensive finish only where it does work.

Finishes compared

[ Specification ]
Finish Flatness Shelf life Best for
ENIG excellent 12 months Fine pitch, BGA, multi-cycle assembly
ENEPIG excellent 12 months Wire bonding plus soldering on one board
Immersion tin excellent 6 months Press-fit connectors, cost-driven fine pitch
Immersion silver excellent 6 – 9 months RF performance, cost below ENIG
OSP excellent 3 – 6 months High volume, single reflow, immediate assembly
HASL lead-free poor 12 months Pitch ≥ 0.5 mm, robust and cheap
Hard gold excellent unlimited Edge contacts and wear surfaces only
Multiple finishes — — Selective plating on one board is standard

Guide values for pre-selection. Binding values are confirmed per project against your data.

Typical applications

[ Use cases ]
Fine-pitch BGA and QFN assemblies
Press-fit connector backplanes
RF boards where surface conductivity matters
High-volume consumer boards assembled immediately
Card-edge designs needing wear resistance
Mixed assemblies with wire bonding and reflow

Design rules

[ Layout ]

The points below are what most often comes back as a query after data review. Settling them before layout freeze saves a loop.

01

Do not use HASL below 0.5 mm pitch

The levelling air knife leaves a domed surface with tens of microns of variation. Below 0.5 mm pitch that causes bridging and unreliable placement — no amount of process tuning fixes it.

02

Match the finish to the number of reflows

Immersion tin gives you one good cycle. If the board goes through reflow twice plus rework, it needs ENIG.

03

Consider storage before assembly

A board built now and assembled in eight months should not be OSP. The finish decision has to include how the boards will actually be stocked.

04

Watch for black pad with ENIG

ENIG has a known failure mode when the nickel is over-corroded during gold deposition. We control it by bath chemistry and cross-section audit — but it is the reason ENIG is not simply free.

Rule HASL is unsuitable below 0.5 mm pitch and for HDI — the uneven topography causes bridging.

Frequently asked

[ FAQ ]
What does ENIG cost against HASL?

Typically 15 – 30 % more on the finish line item, depending on surface area. On a fine-pitch board the question does not arise, because HASL is not an option.

Is the gold in ENIG what gets soldered?

No. The gold dissolves into the solder within a second and the joint forms on the nickel underneath. That is why gold thickness in ENIG is measured in hundredths of a micron — more would embrittle the joint.

Can I have two finishes on one board?

Yes. Hard gold on edge contacts with ENIG elsewhere is the most common combination. It has to be specified in the drawing so both are tooled.

Which finish is best for RF?

Immersion silver has the best surface conductivity and the least skin-effect loss. ENIG is worse because nickel is magnetic and lossy at high frequency — above about 10 GHz that becomes measurable.

Related

[ Cross-reference ]

Does this fit your project?

Send us your data or a rough sketch. We check feasibility, name the cost drivers and answer within one working day.