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Robustness

Industrial

Industrial equipment is bought once and run for a decade. The technical requirements are usually modest; the requirement that actually bites is being able to build the same board, to the same specification, eight years after the first order.

At a glance
Typical class IPC-A-600 Class 2
Build multilayer, heavy copper
Documentation full build-up recorded
Availability multi-source materials
Compliance UL, RoHS, REACH

The failure mode that hurts industrial customers is not a board that breaks. It is a board that cannot be re-ordered: a laminate discontinued, a plant that moved on, a build-up nobody wrote down properly, and a repeat order that comes back subtly different and fails a qualification that passed six years ago.

We treat that as the primary requirement. Build-ups are documented in full — not just layer count but material grade, prepreg construction, copper weights and finish — and we favour materials with multiple qualified sources over exotic ones with a single supplier. Where a material does go obsolete, you get a notification and a proposed equivalent with the data to support re-qualification, rather than a quiet substitution.

What it delivers

[ Overview ]
01

Documented build-ups

Material grade, prepreg construction, copper weights and finish recorded in full — so a repeat order eight years later is the same board, not a similar one.

02

Multi-source materials

We favour laminates with several qualified suppliers over exotic single-source grades. Availability risk is the risk that actually materialises.

03

Heavy copper capability

Drive, power distribution and inverter boards need current-carrying copper. Up to 140 µm finished copper as a published build — heavier after a feasibility review — with the design rules that go with it.

Typical industrial requirements

[ Specification ]

What an industrial series build usually specifies, and what it means in practice.

Requirement Typical Note
Acceptance class IPC-A-600 Class 2 Class 3 where safety-related
Layer count 2 – 16 Multilayer covers the large majority
Copper weight 35 – 200 µm Heavy copper on power planes
Material FR-4 / High-Tg Multi-source grades preferred
Surface finish ENIG / HASL HASL where pitch allows and cost drives
Conformal coating customer process Via plugging specified accordingly
UL marking on request Logo and type designation on the board
Build documentation full Retained for re-order and re-qualification

Guide values for pre-selection. Binding values are confirmed per project against your data.

Typical applications

[ Use cases ]
Automation
Drive technology
Instrumentation
Power distribution
Controllers

Requirements

Long-term material availability
Robustness against dust and humidity
Re-manufacture possible years later
Clear documentation of the build-up
Standards & evidence UL IPC-A-600 Cl. 2 RoHS REACH

Design rules

[ Layout ]

The points below are what most often comes back as a query after data review. Settling them before layout freeze saves a loop.

01

Document the build-up, not just the layer count

A stack-up recorded as "8 layers FR-4" is not reproducible. Material grade, prepreg construction and copper weights per layer are what make a re-order identical rather than similar.

02

Prefer multi-source materials

An exotic laminate with one supplier is an obsolescence event waiting for a date. For a ten-year product, availability beats a marginal performance gain almost every time.

03

Specify via treatment for conformal coating

Open vias wick coating and trap solvent. If the assembly is coated, decide the via treatment at design stage rather than discovering it during process qualification.

04

Agree the change notification path early

Materials do go obsolete over a decade. Having the notification and re-qualification route agreed in advance turns an emergency into a scheduled task.

Frequently asked

[ FAQ ]
Can you build the same board in ten years?

That is the intent, and it is why we document build-ups in full and prefer multi-source materials. What we cannot promise is that no laminate in the world will be discontinued — what we can promise is that you find out from us, with a proposed equivalent, rather than from a failed qualification.

Do you support UL marking?

Yes, with the plant's UL type designation and logo on the board where required. Tell us at enquiry stage — it affects the silkscreen and occasionally the material selection.

Class 2 or Class 3 for industrial?

Class 2 covers most industrial work. Class 3 is appropriate where the equipment is safety-related or where field access for repair is genuinely impractical. It tightens annular ring and barrel copper acceptance, which costs a little in yield.

How much heavy copper can you do?

Up to 140 µm finished copper as a published build, on outer and inner layers, with mixed weights across the stack; anything heavier goes through a separate feasibility review. Remember that track and gap have to scale with thickness.

Related

[ Cross-reference ]
Matching technologies Multi-Layer Heavy Copper Aluminum

Does this fit your project?

Send us your data or a rough sketch. We check feasibility, name the cost drivers and answer within one working day.