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Base materials

The base material sets temperature resistance, signal behaviour, heat dissipation and price — before the first track is drawn. Seven material groups cover everything from standard equipment to high-temperature applications.

Materials compared

[ Selection guide ]

The decision almost always comes down to three values: temperature resistance, dielectric constant and price. This overview puts them side by side instead of spreading them across seven pages.

Material Tg Dk (1 GHz) Cost Typical use
FR-4 150 °C 4.3 – 4.7 Baseline Standard electronics, industrial, consumer
High-Tg 170 – 180 °C 4.2 – 4.6 + 10 – 20 % High layer counts, multiple lead-free cycles
Halogen-free 150 – 175 °C 4.3 – 4.8 + 10 – 25 % Railway, environmental rules, EN 45545-2
Copper-based — — + 60 – 120 % Very high power dissipation, power electronics
Polyimide 250 – 260 °C 3.4 – 3.6 + 80 – 150 % Flex, rigid-flex, high continuous temperature
Semi-flex 150 °C 4.3 – 4.7 + 20 – 40 % One-time bending during assembly
Ceramic — 9 – 10 + 200 % Extreme heat, RF, harsh environments

Guide values for pre-selection. Specific type designations and datasheets are given per project.

01 IPC-4101/24

FR-4

The standard for most applications: glass-reinforced epoxy laminate, widely available and easy to cost.

Tg 150 °C
Td > 300 °C
Dk 4.3 – 4.7
Layers 2 – 40+
Note From eight layers or several lead-free solder cycles, High-Tg is the safer choice — the surcharge is small against the delamination risk.
Material details →
02 IPC-4101/126

High-Tg

Higher glass transition temperature for thermally stressed build-ups. Behaves far more stably during soldering than standard FR-4.

Tg 170 – 180 °C
Td > 340 °C
CTE z < 3.5 %
Layers 4 – 40+
Note In thick multilayers High-Tg reduces z-axis expansion — that is the real reason to choose it, not temperature alone.
Material details →
03 IEC 61249-2-21

Halogen-free

Free of bromine and chlorine, lower smoke toxicity in fire. A prerequisite for railway applications to EN 45545-2.

Tg 150 – 175 °C
Halogen < 900 ppm
Fire class UL 94 V-0
Railway EN 45545-2
Note Halogen-free laminates absorb more moisture. Bake before soldering, especially after longer storage.
Material details →
04 Metal core

Copper-based

Copper core instead of aluminium for the highest heat dissipation. Used where aluminium is no longer thermally sufficient.

Thermal up to 400 W/mK
Core 1.0 – 3.0 mm
Build single or multilayer
Assembly single-sided
Note The core is electrically conductive — holes need sufficient isolation clearance or they short to the core.
Material details →
05 IPC-4202 / 4204

Polyimide

High continuous temperature resistance and excellent flexibility. The base material for flexible and rigid-flex build-ups.

Continuous up to 260 °C
Dk 3.4 – 3.6
Thickness 12.5 – 100 µm
Bending dynamic possible
Note Polyimide is strongly hygroscopic. Baking before reflow is mandatory — trapped moisture causes blistering.
Material details →
06 Routed FR-4

Semi-flex

Standard FR-4, controlled-depth routed in the bend zone. The economical alternative to rigid-flex for one-time bending.

Residual 0.20 – 0.30 mm
Bend radius ≥ 10 mm
Cycles 1 – 5, static
Cost well below flex
Note Only for one-time bending during assembly. Dynamic applications require polyimide flex.
Material details →
07 Al₂O₃ / AlN

Ceramic

Inorganic substrate for extreme temperatures, high power density and RF applications with tight tolerances.

Thermal Al₂O₃ 24 · AlN ≥ 170 W/mK
Dk 9 – 10
CTE 6 – 7 ppm/K
Temperature > 500 °C
Note Ceramic is brittle and cannot be routed — the outline is lasered or scribed. Fix shapes early.
Material details →

Material choice still open?

The capabilities page shows which build-ups and layer counts are possible per material. For borderline cases we check feasibility against your data.